Manufacturing Process

Beyond Manufacturing, We Elevate Your Business

CNC Machine Line 1

Expertise

We have maintained a strong industry position for 25 years, combining automation with locally-inspired weaving.

Standard-based Process

ISO

Global Certified

SGS, GRS, REACH

Mature Supply Chain

Shell, Sinopec, CNPC

Quality Testing Laboratory

Innovation

20 new materials yearly, we display our innovation by creating unique material features that emphasize the novelty of your ideas.

Novel Formulations

B Grade Flame Retardant

Online Launch

1-2 Release Per Year

Unique Insight

100% Natural Element

Loading Container

Responsibility

We take full responsibility for our delivery time and the costs of shipping and other processes to reduce price increases systematically.

Stable Quality

2-3 Years Warranty

Lead Time

15-20 Days

Sample Time

3-7 Days

Shaping Quality Excellence of Rattans

The process of making plastic rattan involves several steps that we carefully executed in order to produce a high-quality finished product.

Material Preparation

Gathering and mixing the necessary raw materials, which typically include HDPE, LDPE and other additives such as colorants and antioxidant.

Extrusion

This involves feeding the material blend into an extruder in high temperature and fast speed before forcing it through a die to form a required shape.

Molding

To create a distinctive pattern, we use a bespoke mold to shape the extruded plastic into the desired size and shape.

Water Cooling

Water is circulated through the mold to rapidly cool the plastic, which helps to solidify it into its final form, preventing deformities.

Embossing

The automated embossing machine will serve to produce different surface effects on the cooled rattan, such as sea grass pattern and bamboo pattern.

Rolling

After cooling, the plastic rattan is then rolled or twisted into large rolls, making it easier to handle and transport.

Packaging

The PE rattan rolls will be packed with our original design packaging bags, involving labeling and final quality checks.

Shaping Quality Excellence of Wood Boards

We meticulously followed a number of processes in the manufacture of plastic wood board in order to create a completed product of the finest quality.

Material Preparation

Material Preparation

Mixing and Blending

It usually involves combining all of the essential raw ingredients, including HDPE, PS, and antioxidant, and then mixing and blending them in a precise ratio for the production process according to our own formula.

Plastic wood extruding

Extrusion Process

Temperature Control

After the mixing process is complete, the mixture is fed into an extruder. The extruder heats the mixture to a high temperature, and the melted mixture is then forced through a die to form the shape of board. The extruded board is then cooled using a water bath to solidify it.

Plastic wood Cooling

Molding Process

For Specification

The molded boards are pressed and shaped using a hydraulic press. This process ensures that the boards have a consistent shape as you required.

Automated Cutting

Size Treatment

Flatting & Cutting

The boards are flattened under high pressure with our automatic machines. This cutting process involves using a variety of cutting tools, including CNC machines, drills, and saws, to cut the desired size of the boards.

Embossing

Surface Treatment

Brushing & Embossing

The boards are treated to improve their appearance and durability. We offer a range of surface treatments, including embossing, polishing, and sanding. These treatments help to create a smooth and attractive surface, while also improving the board’s resistance to scratches and stains.

Packaging process

Packing Process

Final Protection

The final step in the plastic wood board manufacturing process is packaging. The boards are carefully stacked and wrapped in carton with a protective PE foam cover to ensure that they arrive at their destination in perfect condition.

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